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Small Thawing Machine Defrost Beef And Chicken 200kg/time To 800kg/time

First cold chain the low-temperature high-humidity air to blow the surface of frozen products circularly and evenly; Control the defreezing time, temperature and humidity by stages; the frozen products can be unfrozen slowly and homogeneously. Defreezer is one of our most important machine
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  • FTM01

Thawing machine introduction 

弗斯特冷链系列低温高湿度空气解冻机是我公司经过多年设计实践,自主研发的新型食品解冻装置。该设备凭借先进的理论技术,成熟的设计结构,高效实用等特点,得到了广大客户的青睐。其工作原理是利用低温高湿度循环空气吹拂被解冻食品,使食品表面形成均匀的气流组织,通过分阶段控制解冻的温度和时间,使其缓慢解冻。

该机型规格范围:FSTTM-200~FSTTM-800等多种规格。其主要特点是:

FIRST COLD CHAIN  the low-temperature high-humidity air to blow the surface of frozen products circularly and evenly; Control the defreezing time, temperature and humidity by stages; the frozen products can be unfrozen slowly and homogeneously. Defreezer is one of our most important machine, features as follow:

Ø 解冻品质高

解冻过程中冻品中心与表面的温度差始终保持在最小范围内,结合科学合理的布风装置,确保冻品从中心到表面解冻均匀,保持食品的新鲜状态。

² High defreezing quality; the difference between central temperature and surface temperature of food can be controlled in the minimum range;

Ø 产品失重率低

冻品解冻过程始终在低温高湿度环境中进行,这样解冻的食品细胞汁液流失极少,保持了食品原有的色泽、风味,减少营养成分的损失,降低失重率(实际应用失重率在1%以内),为食品企业减少损失,赢得利润。

² Reduce the lost of water; keep nutrition; the weight-lost rate can be controlled within 1%;

Ø 操作简便  适用性强

采用触摸屏、PLC全程自动化微电脑控制,可以根据不同的解冻品,设定不同的解冻程序输入,用户根据解冻产品,选择相应解冻程序即可。解冻与冷藏工艺结合在一起,解冻程序停止后自动转为冷藏保鲜状态,可随用随取。

² Controlled by PLC and touch-screen; can be adjusted according to different requirements; easy to operate; Convert to cool keeping stage automatically after defreezing; keep the unfrozen products fresh (good color, good flavor);

Ø 成熟的加湿装置

经过多年的设计实践经验,解决了较低的环境温度下加湿难的问题。利用高压喷雾装置强制加湿低温空气,实际测定整个解冻过程平均相对湿度达到94%以上。

² We adopt high-pressure atomizing device to humidify the low-temperature air; the average humidity can reach 94% during the whole defreezing process.

Ø 良好的卫生环境

食品级不锈钢制作,结构设计合理,确保卫生无死角,满足食品安全卫生要求。可选配臭氧发生器,彻底清除空气及设备内部细菌,消除了食品的二次污染。

² Low temperature environment during the whole defreezing process; the sterilization device is optional;

Ø 适用冻品范围广

² 广泛应用于肉类、水产及其它食品加工行业

Application for frozen meat ,seafood and so on.

Ø 量身定做

Customer Size

二.Technical Parameter

Model

Output Capacity

Heater

Installed power

(KW)

Outline Dimension (mm)

L

W

H

FSTTM-200

200KG

electricity

4.2

850

620

1994

FSTTM-400

400KG

electricity

4.5

850

1220

1994

FSTTM-600

600KG

electricity

5.4

850

1820

1994

FSTTM-800

800KG

electricity

5.8

850

2420

1994

² Remark: The output above is calculated as block pork (600mm*400mm*130mm, 25kg for every block)Above parameter is only for your reference.

三、解冻原理 Defrosting Tech Summary

利用控制解冻间环境湿度、温度来实现冷冻肉类产品解冻。当环境湿度达

到 80%至 95%左右时,一定的湿度增加了空气中温度的传导介质。环境利用冷

冻肉类产品本身一定量的冷气挥发,水蒸气减压雾化自然降低蒸发温度与空气结

合。低温高湿空气通过专用防潮变频风机经风道输送循环吹拂被解冻的产品,使

产品表面形成均匀的气流组织,通过 Plc 微电脑全自动分阶段控制解冻的温度、

湿度和时间曲线来实现解冻。

Frozen Meat Products Can Achieve To Be Thawed By Controlling The

Temperature, Humidity And Working Time Of The Thawing Room. When The

Ambient Humidity Reaches About 80% To 95%, a Certain Humidity Increases The

Temperature Conductive Medium. By Using a Certain Amount Of Cold Air

Evaporation Of Frozen Meat Product Itself, Water Vapor Pressure Reducing With

Atomization Naturally Reduce The Evaporation Temperature And Air Combination.

Low Temperature And High Humidity Air Go Through The Cyclic Air Conveying

Duct Of a Special Proof Variable Frequency Blower To Blow And To Formed a

Uniform Airflow On The Surface Of The Product Being Thawed. By Plc

Microcomputer Automatic Phase Controlling The Thawing Temperature, Humidity

And Time Curve To Achieve To Thaw The Products.

五、设备详细说明:Equipment Detailed Description:

1、内部结构 Internal Structure

1)配有分风支架、接水盘、导流风板、分风板、风机支架面板、隔风板等,材

质均为 304 不锈钢;

With Air Support, Water Collection Tray, Wind Deflector Plates, Air Board, Fan

Bracket Panels, Wind Prevent Board, Made Of 304 Stainless Steel;

2)蒸发器采用高效经表面氧化处理铜管铝片加工,不锈钢外壳;分液器分液均

匀,确保结霜均匀,气流通畅。

Evaporator With Efficient Use Of Surface Oxidized Aluminum Machining Brass,

Stainless Steel Shell;Dispenser Dispensing Evenly To Ensure Frost Uniform, Clear

Airflow

2.加湿加温系统 Heated & Humidification System

1)加温方式:水蒸汽方式 高温水蒸汽通过减压雾化形成低压蒸汽经管道释放

至解冻间内。(蒸汽源甲方自备,蒸汽压力在 0.08mpa-0.3mpa 之间,或选配电

蒸汽发生器、空气源热泵。)

Method 1: Water Steam : The Heat Conduction Through The Conduit Into Inner

Thawed Room,And Water Steam Completed By Reduced Pressure And Steam

Atomization Of Double Line.

2)辅助加湿方式:Panasonic 加湿泵 保证实现解冻间不同环境下的湿度要求,

循环风通过变频风速把解冻间温湿度吹拂均匀。(客户水源水压在 0.3mpa-0.4mpa

之间)

Method 2: One Set Italy Humidification Pump. Keep Thawing Room Environment

Humidity. Winds Circulating Blows Evenly Through The Frequency Wind Blows

Between Thawing Temperature And Humidity.

3.制冷系统 Refrigeration System

1)恩布拉克风冷机组;丹佛斯品牌制冷阀;采用国内知名品牌制冷剂与冷冻油;

2)制冷管路管材符合氟利昂制冷安装要求,材质不锈钢管与铜管,制冷管路保

温采用套管方式保证均匀,无缝隙,确保保温效果;库温设定范围 20℃~-0℃,

蒸发温度-10℃,冷凝温度 38℃。

Freon Refrigeration Cooling Stainless Steel Pipe And Copper Pipe, Cooling Pipe

Insulation Adopted Sleeves Approach To Ensure Uniform, Seamless And Insulation

Effect;Storage Temperature Setting Range 20 ℃ ~ -0 ℃, Evaporation Temperature

-10 ℃. Condensing Temperature 38 ℃.

4.电气控制系统 Electrical Control System

控制屏幕

1)西门子 Plc 微电脑控制;控制程序采用德国 Fascino 技术;控制方式:分 Abc

三种模式 7 个时间段;控制屏:Siemens7 寸真彩人机界面触摸屏;

Siemens Plc Microcomputer Control; Germany Fascino Control Program

Technology;Control: Abc Three Modes 7 Period;Control Panel: Taiwan 7-Inch

Color Touch Screen Interface

2)参数设定:传感器以中心温度,表面温度,库内温度,库内湿度传感信号为

准参数设定;

Parameter Settings: Transducer Parameter Settings Are According To Temperature Of

Center,Surface And Interior, Inside Humidity Sensor Signal

3)电器元件均为施耐德品牌;电线采用铜芯防水电缆。

Electrical Components Are Schneider Brand;Using Copper Wire Waterproof Cable.

六、原料肉解冻标准 Technical Standard

1)解冻完成后,解冻间内的冻品解冻的效果均匀一致,无氧化与黑线现象出现;

原料肉解冻结束后,肌肉组织饱满有光泽、有弹性;解冻后原料肉的蛋白质汁液

流失率 1%左右【以合格原料——澳洲牛肉为标准】解冻后原料肉的中心温度可

设置为-2±1℃,可根据具体情况设定;After Defrosting ,The Effects Of Frozen

Products Keep Balance,No Oxidization And Gray Line.After Defrosting,Muscular

Tissue Is Full Luster And Elastic.

After Defrosting,The Lost Rate Of Protein Juice Is Less 1%【Raw Meat Should Be

Qualified 】After Defrosting,The Temperature In The Center Could Be Setted At

-2±1℃And Particular Case Is Particular Setting.

2)解冻控制设置多段解冻模式,可控制解冻过程,标准肉块解冻时间为

0-16 小时,牛四分体解冻时间为 24-36 小时(根据肉类体积设定相应的解冻参

数)

Defrosting Type Can Be Setted In Several Stages And Control The Process Ac

curately ,Time Controlled At 10-16h According To The Different Situation.

、客户注意事项 Customer Attention

.电源电缆:客户自备控制柜之外的电源电缆。

Power Cable: Power Cable Must Be Provided Except The Control Cabinet


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