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FYL 1000
FST
FST16
Our FYL 1000 cooked food spiral cooler is a purpose-built industrial cooling solution for high-temperature pouch pre-cooling in packaged food production. Engineered to meet stringent global food safety standards, this system delivers continuous, high-capacity cooling for pre-cooked food pouches, consistently reducing product temperature from +80℃ to +40℃. It accommodates both 150gr single doypacks (140W × 185L × 40Thk mm) and 150gr dual-compartment doypacks (140W × 185L × 40Thk mm), with a rated processing capacity of 1000kg per hour to support large-scale food production lines. The system uses a top-to-bottom spiral workflow within a fully enclosed cooling chamber, eliminating external contamination risks and making it ideal for food processing enterprises with strict hygiene and efficiency requirements.
Item | FSL1000（pouch cooling ） | |
Product | Pouch Cooling | |
Capacity | 1000kg/h | |
In/Out Temp. | +80℃ to 40℃ | |
Cooler Temp. | 0-5℃ | |
In/Out Time | 15-75min( set time 30min) | |
Refrigerant | R507A | |
Refrigeration capacity | 90kw | |
Cooling Container Thickness | 50mm | |
Product Height | ≤60mm | |
Belt Width | 450mm (effective 380mm) | |
Belt length | 150m | |
Belt layer number | 18 layers | |
Drum diameter | 1800mm | |
Product Input Conveyor/Output Conveyor | 1000/500 mm | |
Water Input Pressure | ≥3 kg/cm2 | |
Cooler Power | 12KW(380V50HZ) | |
Cooler Size（L*W*H） | 5000×4000×3500mm （don’t include inter/out conveyor length） | |
Cooler Body Material | Duplex stainless steel polyurethane insulation board density or 40 kg/m3, the thickness of 50 mm, 304 stainless steel outer plate thickness more than 0.8 mm | |
Main Electric Brand | Schneider(France) | |
Belt and Speed | Food-grade stainless steel belt; Frequency conversion stepless speed regulation | |
Slide Track Material | Ultrahigh molecular polyethylene material. | |
Internal Structure | All made of 304 Stainless Steel Material, Argon arc welding | |
Evaporator | Effective from large aluminum finned tube set, stainless steel panel stent | |
Fan and Motor | Aluminum alloy stainless steel duct fan low noise and waterproof electric power consumption | |
This spiral cooler adheres to international food safety standards, with all internal structures made of 304 stainless steel via argon arc welding, creating seamless, easy-to-clean surfaces that eliminate bacterial harborage points. The cooling chamber uses 50mm thick food-grade polyurethane insulation with 304 stainless steel outer panels, ensuring stable temperature control while meeting strict hygiene requirements for cooked food production.
The system features a food-grade stainless steel conveyor belt with frequency conversion stepless speed regulation, allowing precise adjustment of cooling duration for different products. A high-efficiency aluminum finned tube evaporator and low-noise waterproof fans deliver uniform air distribution across the entire chamber, ensuring every pouch receives consistent cooling to preserve product quality and extend shelf life.
Core electrical components are sourced from Schneider, ensuring stable performance in continuous production environments. Slide tracks use ultrahigh molecular polyethylene material for wear resistance and smooth operation, reducing maintenance needs and extending service life. The fully enclosed design also minimizes energy loss, lowering long-term operating costs for production facilities.
This spiral cooler is optimized for pre-cooling processes across packaged food production, including pre-cooked meal pouches, sauce and condiment sachets, ready-to-eat snacks, pet food pouches, and soft beverage packs post high-temperature sterilization. It is ideal for large food processing enterprises, central kitchens, prefabricated food production facilities, and contract packaging operators with high-volume continuous production needs.
The system supports pouches up to 60mm in height, and can be customized to fit non-standard pouch dimensions beyond the standard doypack formats.
Yes, we provide full custom layout designs, including top-view, side-view, and 3D plans, to ensure seamless integration with your existing production line and facility space.
The system is equipped with comprehensive safety mechanisms, including overload protection, emergency stop controls, and fully enclosed moving parts, to protect operators and ensure stable equipment operation.
Whether you need a standard pouch pre-cooling system or a fully customized solution tailored to your product specifications, capacity needs, and facility layout, our engineering team is ready to assist. We offer end-to-end support, from initial design to on-site installation and ongoing after-sales maintenance, to help you build a reliable, efficient pre-cooling process. Contact us today to discuss your requirements and receive a customized technical solution.
